E-mail me if you want a copy of his pdf for a project of your own.
Here is the finished product with the exterior cover on.
Here is the top cap with nylon screw and loop for hanging the antenna up.
Here is a view of the underside of the top cap.
Well, the wife and a few others have pinned me with the title "Bicycle MacGyver" so I have decided to accept fate and embrace it with the birth of "BiGyver" (All the other possible terms were taken). This blog is about bicycles and our life around them. I will be posting articles on bicycle rides, equipment, trips, etc. Feel free to jump in with stuff of your own.
http://www.all-battery.com/universalfastsmarttlp3000chargerforli-ionli-polymerbatterypack148v4cells.aspx
Basically all you do is:
1 - break open the battery by jabbing and working around a thin metal piece at the junction of the top cap and battery case bottom to break the glue bond
2 - Twist the top off to expose the old battery.
3 - Cut the two leads close to the old battery connections
4 - Take out the old batteries and the spray foam used to hold them in place.
5 - Slide in the new battery pack - It will ovalize the base a little but will be corrected enough when you screw back on the top cap.
6 - Put some shrink rap on the leads and then soder them black to black and the red to the white.
7 - Slide the Shrink wrap down and heat with a flame.
8 - Twist the cap back on.
9 - Cut the old charger connector off and connect it to a removable lead supplied with the charger. (You will not be using the old charger any more.
10 - Select the 14.4 volt level on the charger and plug it in to charge the battery.
11 - Enjoy.


